Cabinet in Progress

Posted on April 19, 2009July 29, 2009 by gayle

Cabinet with interior finish With the deadline looming, I have been working like crazy on the cabinet for the Birmingham Symphony Decorator Showhouse. This weekend I got everything assembled except the door. I even started to put on the finish before I remembered to take more pictures. I had already applied stain (Olde Maple) to the interior of the cabinet in this picture.

At first I wasn’t too sure about the final result, but after covering the entire piece with one coat, I am very pleased. The finish looks very natural but has an aged feeling to it that compliments the origin (barn timbers) and rustic character of the raw wood. I have not decided about a second coat. I am leaning toward a coat of paste wax.

What remains is to mount the door and, if possible, apply some fall peeled wood accents to the door. I had originally thought I would trim out the top with the peeled wood, but it is very difficult to get straight cuts on naturally curved wood without a band saw. That may be my next purchase. Applying some accents may or may not work out. More on that later.
Cabinet with finish

The compound miter saw came in handy on this project and I finally laid to rest my Porter Cable orbital sander. It died after a very useful and productive life. I replaced it with a Black and Decker Palm Grip Sander after trying out the newer model of the Porter Cable sander. Did not care for it and returned it the same day. The B&D is very nice and feels great in the hands due some gel inserts in the multiple handles. Bonus: It was also on sale for only $34. The PC model I returned was $59. Gotta love that.

Cabinet: First look

Posted on April 12, 2009April 12, 2009 by gayle

Symphony Cabinet: First Look The cabinet for the Birmingham Symphony Decorator Showhouse is beginnning to take shape. This first picture is of the frame made of red oak barn timbers from northern Alabama. There are some really cool knots, nail holes, worm-wood, and rough sawn places that make this wood very interesting and rustic. The majority of the cabinet is going to be crafted from this stock. I plan to use fall peeled maple for accents.

Symphony Decorator Showhouse ’09

Posted on April 6, 2009April 24, 2009 by gayle

I have been asked to build a piece for the Birmingham Symphony Decorator Showhouse. It is to be a storage piece for the forest-inspired children’s room. I plan to use rustic oak timbers and fall peeled maple. I have a concept in my head. More on this as the project moves along….

Mountain Brook manor committed to be Decorators’ ShowHouse this spring – al.com http://bit.ly/vvLjr

Shell Robe Hanger

Posted on March 10, 2009March 11, 2009 by gayle

This was a quick project that I finally finished. I had the oyster shell sitting around for a couple of years and had planned making this since I found it in my travels. The wood was a leftover from a king-size bed I built for a friend out of Indiana poplar.

I love that wood! It has so much character and interest, in its coloring, the grain and from the insects that had a party there during storage.

Anyone could make this with limited tools. You would need a handsaw or scrap wood already the size you wanted for the mounting plate, a drill, a shell, sandpaper, three screws, some epoxy, and wood finish.

The limiting steps in this are drilling the whole in the shell—I used a Dremel tool—but an electric drill and some patience will do the trick. The drill bit will get hot—pause periodically to let it cool.

Try to find a shell of sufficient length with a flattened edge that will sit flush against the mounting plate. You can sand this flat edge to make it more even. Depending on the shell, you may want to sand the edges a bit to take some of the sharpness down or get rid of barnacles. The shell is calcium carbonate—the smell may remind you of the dentist.

Shaping the mounting plate took some patience too, but that is the beauty of woodworking. Once it is shaped just like you like it, place the shell, measure and mark the spots for the two mounting screws and the through the shell screw. Drill pilot holes for the mounting and through screws and countersinks for the mounting screws.

You can finish the mounting plate with about anything you want. Paint it if the wood is not all that interesting or use a stain or a natural finish. I used some left over teak oil to penetrate the wood and then followed it up with a coat of paste wax applied with a steel wool pad. I think this is a supremely natural, but protective finish.

Make sure you choose a screw to mount the shell that is not so long it will stick out the other side of the mounting plate. Secure the shell with a small amount of epoxy, like JB Weld, and a wood screw. Be careful not to over tighten and crack the shell. Let this dry overnight.

That is it. It is ready to mount wherever you choose. I used some self-drilling dry wall anchors . If you would like some measurements, let me know and I will post them. But really it is up to you. If you have more than one shell, you could mount them in a series on a wider piece of wood.

Bargain Days

Posted on February 9, 2009February 9, 2009 by gayle

I should have known better than to walk the aisles of the tool department at Lowe’s. But I did it to check prices on miter saws in anticipation of getting one, someday. Naturally, I bought one today, but not the one I had thought I would.

You see Hitachi is apparently coming out with new models and Lowe’s is closing out the old versions. I bought the Hitachi C10FCE2 10-Inch compound miter saw for less than $100! Seriously.

The next model up, the Hitachi C10FCH2 10-inch Miter Saw, comes with a laser and now is priced at about $140. Other, snazzier models are also reduced to move.

I could not resist such a bargain and the reviews on the Hitachi saws were comparable to the DeWalt. So, if you are in the mood to buy an entry level compound miter saw or any miter saw, check out the Hitachi’s at Lowe’s. I can’t wait to assemble it and make a few cuts.