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It is beginning to look like a dining table, or at least the parts of a dining table. There is only one piece of the 5 left to be assembled–the center crosspiece. I have done the math and plan to cut and assemble it tomorrow. Believe it or not, the trigonometry/geometry I learned years ago does come in handy at times. I used the good old Pythagorean theorum to figure out the lengths of the pieces I will need to form the crossed members of the center support.

This picture shows the underside of one of the top halves. I added some thin strips to the underside. The glue has to be removed and it needs a final sand.

Here are the leg supports. They need some hand sanding to remove glue residue but otherwise these are ready to be assembled to the crosspiece when it is finished.

This weekend was beautiful here in AL. So, I was able to make progress on Kelly’s dining table. This first image shows one half of the top (leaned up against the wall), one of the leg supports, and the second half of the table on the floor. The larger spots on the table top have been filled and sanded to medium grade. Final sanding will wait until just before finishing with a penetrating oil. The leg support pictured has not been rough sanded yet. The second half of the table top is still about 10″ short of where it needs to be so I have a few more planks to fit.

The second leg support has been fitted and joined but the glue is drying as of now.

So it is coming along. It is going to be rustic and beautiful!

Time to plane more of the timbers. Reasons: 1) need some a bit thicker for the table supports and crosspiece, 2) need some more 1″ thick for the table top. Fitting the planks in the table top is an art and a science. Because of their age and exposure to the environment each timber has unique features. Often these include warps and twists in the lumber that make them less than straight. So when fitting these planks together lengthwise, it is often a matter of matching the slight curves. Not a horrible task, but I needed more options for the second half of the table top. Thus far it is about half the length it needs to be.

Notice the glue exuding from the butt joints. This is the glue I mentioned in my last posting. This one is Critical Bond from Moser’s. It is my favorite glue. I have tried a bunch of others, Gorilla Glue, Excel, even an Elmer’s take on it. The two best I have used are Critical Bond and Excel. Caution: If you get it on your skin and it dries there, it has to wear off. Before it is cured, it can be wiped off with mineral spirits.

Regarding sawdust, or in this case shavings, always plane outside. It makes a huge mess. (and this is nothing compared to the first batch of lumber I trimmed down for the table top)

Kelly S.’s dining table is slowly taking shape. Weather and a regular job have hampered progress, but half of the table top has now been assembled. The planks were joined with grooved dowels and a polyurethane glue. I love this glue because it fills spaces, sands well, and holds like, well glue, or at least like glue should. Here are a couple pictures of the first half of the table top–rough though it is. Trust me it will be just gorgeous when it is sanded and finished.

This next one is a close up of the greenish spalting in the end plank. Did not see this in the wood for the Coastal Living table. I think it is from metal leaching from nails or roofing. Notice the nail tracing. There are plenty of cool features like this in salvaged wood.

Making some progress on the dining table for Kelly S. I have planed all the boards I think I will need for the table top (a bit more than 1 inch thick) and have begun to cut 4 ft sections that will be joined lengthwise with dowels to form the two halves of the table top. From the picture you can see there is some cool graining, knots, bug trails, and the some spots that have the scars of rough sawing. All of these will be very cool when finished. These are only a few of the 4ft sections I will need. Each of these has to have the edges cleaned up–I do this with my table saw since I do not have a jointer. Cleaning up the edges can be a pain in the $%** because pitch builds up on the blade and causes it to stick and sometimes stalls the saw. I have to clean the blade occasionally. But, little my little the pieces will come together and become a useful, beautiful thing—all from something that had a previous life holding up a barn roof.

Ever seen pictures of the aborigines where they are covered in white clay from head to toe? I looked at myself in the mirror after my latest pottery class and that is what I saw. White clay in my hair, on my face, halfway up my arms, and all over my clothes. A particulary messy passtime–but oh, so satisfying.

I am on my third round of pottery classes at Cahaba Clayworks. It had been a while due to a hectic fall and early winter. I thought I would forget alot of what I had learned, but it is like riding a bike (even if I am still on training wheels). Much came back and Larry (the teacher) was there to explain a couple new things. I am not sure where I am going with this round of classes but I hope to make better pieces than the last time and figure out how to see what the clay wants to become and shape it accordingly.

If you have the opportunity, get out there and get muddy.

I have been commissioned to build another dining table like the one I built for the Coastal Living Idea House in River Dunes, NC. I am very excited about it and asked Kelly S. (the owner of the finished table) if I could blog about it. So, it begins.

Yesterday, in frigid weather uncharacteristic of the South, I drove to Cullman, AL to pick up salvaged oak timbers from Southern Accents Architectural Antiques (see my previous post). These are the same timbers I used for the CLv table. The timbers came from roof supports on an old barn. The guys at SAAA pulled the nails and sawed the timbers in half (roughly) lengthwise. The wood has some really neat features besides old nail holes. There are bug trails and knots and some have really great oak figuring. My next step is to plane it to the proper thickness for the table top. As rough as this is now, it is neat to see what it will become and how beautiful the finished wood is.

I think my muse has returned. Busyness is the enemy of creativity. After an extremely hectic summer and fall things have slowed down to where my mind wanders to making things. This week I saw a pile of wood scraps and a broken shutter as what they could become. So I made a birdhouse for a friend as a housewarming present. The roof is made of the shutter slats–which were the perfect size and shape for overlapping roofing. The sides are made from cedar siding scraps—this I like because it should help the birdies with their parasites. Bugs do not like cedar, nor does fungus. The shell adornment was a souvenir of a trip to the coast and the aluminum flashing used to seal the top was purchased from a home improvement store for a weather proofing project around the house. This was a pretty quick and easy project and it made a fine gift for my friend’s new home. I intend to make a couple more as gifts.

Here is a second birdhouse I built as a gift. I am going to post a measured drawing here as well so you can knock one out at home. All you need is some wood, a saw, hammer, drill, and nails.

My college friend Diann could do a mean Cher impression on this particular tune. Not me. But I wanted to post something about a functional piece of art done by my friend and colleague, Jason Burnett that does reverse time for abandoned objects. This piece, called “Steelmaster”, is only the second piece of legit art that I have purchased. I saw it at his first one-man show in Gadsden, AL. I loved it then and kept pestering him about it while I saved a few bucks.

He makes functional time pieces out of found items and random parts. Beautiful work. Jason tells me that the “ears” on this piece were at one time earrings–had to be a product of 80’s fashion. The recessed clock face was a sink strainer in a previous life. Recycled, renewed, and reclaimed resources–it is an example of “green” art. This piece is pretty mild compared to some of the larger pieces he has made. Very intricate and seemingly random, but held together by form and function. If you get a chance to see his work in person, you will see what I am saying.

I just returned from a trip to Corpus Christi, TX where I had the good fortune to meet Ed and Cornelia Gates of Aloe Tile Works. Walking into their shop was a totally random thing and so fortunate for me. They make custom tiles from red clay and paint them using a pigmented clay. Beautiful work that is garnering a lot of local interest in TX. They have done some very big tile mural projects for the state and schools and they do a lot of “ceramic certificate” work (plaques commemorating events). They also do custom tiles for home projects like backsplashes and bathrooms. They showed me beautiful crosses, Christmas ornaments, and mirrors they have custom made. Just beautiful!

Ed is the Potter there and Cornelia is an-ex lawyer turned artist/organizer of the place. (This is an over simplification, of course.) They were both so warm and generous with their time. They showed me around their Studebaker-garage-turned-pottery studio and the adjacent gallery which is housed in the showroom of the former dealership. Ed explained their processes and I asked a lot of questions. Both he and Cornelia were so generous with their time. I could have hung around for hours chatting and watching the processes.

A light bulb came on as to another reason (besides the availability of clay in some locales) why many great Potters take up residence on the coast. [ Shearwater /The Andersons for example] Ed says it is the humidity. This allows the artists more time to work with the clay without it drying out. So it comes down, again, to physics. If only my physics classes had explained the effect of this most basic science on real life rather than focusing on equations and fuzzy math.

Thanks Ed and Cornelia! You remind me that there are cool people doing what they love and creating beautiful/meaningful things all over the country.